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What is
Firing
Wants-to-Know
Story
Heatwork
Heatwork
Chart
Firing Time Chart
Heat Sources
Temperature Ranges
Kiln Atmosphere
Flame
Story
Oxidation/Reduction
Reduction Glazes Types
Earthenware
Stoneware
Kiln Types
Kilns
at FV
Loading Kilns
Draft
Design
Kiln Structure
Kiln Building Materials
Kiln Room or Yard
How to Fire
Kiln
Control
Draft
Monitoring
Firing
Creating Reduction
Raku
Open
Pit
Sawdust
Saggar
Stoneware
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Kiln
Control
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TEMPERATURE
RISE IN A GAS KILN
is controlled by
the amount of gas + the amount of draft
available to combustion.
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Draft
in a Gas Kiln
Speed
of the Draft
- If the draft is
too fast, heat escapes before the ware has time to absorb it.
- If the draft is
too slow, inadequate oxygen for combustion will be available,
creating a reduction atmosphere (i.e. reduced oxygen content).
How Draft
is Controlled
- In a kiln fired
with gas or wood, the draft is controlled by the damper,
usually located on the opposite side of the ware chamber from
the burners or fire box. It is usually a refractory shelf that
slides over an opening to change the opening size.
- Some gas kilns also
have forced air burners (built in electric blowers ) that control
the amount of oxygen available for combustion at the source
of the flame.
Monitoring
the Firing
By color,
pyrometer, pyrometric cones, and oxygen analyzer
- The color
changes from cold darkness to red orange, orange, yellow, to
white hot. Experienced "firemen" in the old days could tell
by color what the temperature was. However, we now wear welding
goggles to protect our eyes from ultra-violet light, and this
makes it difficult to accurately see the color during a firing.
- The pyrometer
is a high-temperature thermometer that measures the heat in
the kiln, but not the effect that the heat is having on the
clay and glazes (the heatwork).
- Pyrometric cones
(or witness cones) are made of unfired ceramic raw materials
that are formulated to melt at a certain temperature, provided
that the heat has risen at a specified rate. They are a more
accurate indication of the heatwork that has taken place in
the ware being fired. Normally 3 consecutive cones are placed
in a pack at the correct angle - a lower warning cone, the cone
desired, and an "oops, it went too high" cone. When the desired
cone has bent halfway over, it is time to turn off and close
up the kiln.
- An oxygen analyzer
monitors the atmosphere in the kiln so that optimal oxidation
and reduction atmospheres may be created when desired.
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